Batteries are essential parts of most electrical gadgets. They exist in our vehicles, PCs, CD players, and other electronic apparatuses. There can be different problems that can be seen and faced due to the batteries' lack of maintenance. The difficulties like undercharging or overcharging are the commonly occurred problems, which is again due to the lack of care. The battery capacity could be reduced if the battery is not handled or maintained correctly. Early cell failure or abnormal sulfation could also be seen if batteries are not properly maintained. Read on to learn all about battery maintenance.
Battery is an electric device and proper maintenance is essential for the batteries is to ensure its reliability. This could extend the battery life to 7-8 years also if they are kept under ideal operating and maintenance conditions. Some batteries perform well which is not unusual. If you face problems in the 5th or the 6th year of the battery life then it is highly unlikely that major repairs could be justified. Also, it would be justified wise to consider 5 -6 years as the normal life span of the battery. Poor maintenance or operational abuse could be indicated if there are problems being noticed in less than 5 years period.
It is believed that if you are neglecting the maintenance routine then that can shorten the lifespan of your batteries. Batteries like lithium-ion require little to no maintenance after the initial setup but other battery types especially the flooded lead-acid batteries need regular upkeep to stay in good condition.
What steps are done during battery maintenance?
Battery maintenance procedure which is appropriate is often overlooked. When it comes to extending the lifespan of your battery and protecting your equipment, the correct order of performing maintenance is essential as the maintenance steps themselves.
Follow these steps for the correct maintenance of your batteries:
1.The batteries should be charged only when they are down to 20%
You should not allow the battery to drop down to 20% power before charging. Releasing the battery's banks excessively far will harm the battery, for all time affecting the presentation and perseverance of the battery. It might likewise overheat, harming electric circuits to the forklift. The battery should be allowed to charge uninterrupted. Charging for a short time period before it reaches 50% can all lead to a decreased performance rate and a shortened battery life.
2.Equalizer charge should be delivered when necessary
This is an intentional overcharge many batteries require to function properly and efficiently. Chargers for batteries that need this will have a button that must be physically squeezed to turn on the equalizer charge. For further instructions, consult your battery/ charger manual to be certain about whether an equalizer charge is necessary or not if yes then how often to deliver it or how to deliver an equalizer charge. Batteries will charge for a longer period of time during the process of receiving an equalizer. Batteries should be monitored during the process because the extended charge time may lead to overheating.
3.Switch off and let the battery cool down before you remove it
Batteries should reach 100% and then only turn off and not before that. This makes the battery run more efficiently throughout the day. This also increases the battery’s lifespan and also decreases the no. of times the battery needs to be charged. The battery and the electrical circuits can be potentially damaged if the batteries are not cool down before being placed into the service or it may overheat
4.At the point when water/electrolytes are required, make certain to water battery after charging and disengaging.
It isn't secure to water battery at some other point in time. Charge before watering as the warmth of charging can cause changes in water levels (both as dissipation and flood). On the off chance that water levels are very low before charging, you may include a modest quantity of water to forestall battery overheating during the charging cycle.
5.Battery should be clean immediately if it is overfilled.
Overflow during this procedure will leak battery acid across the surface and will cause corrosion in the surface of the battery. This corrosion and residual acid can decrease the battery life as well as cause battery to overheat during charging and use.
6.Batteries should be cleaned on regular basis with a neutralizing detergent solution.
Cleaning the surface will prevent grime buildup, corrosion, and other problems that could be resulted. Batteries should be cleaned after watering. It will save from repeating a step in the event of an overflow. Clean the batteries in the assigned washing zone with the appropriate equipment and specialized neutralizing detergent. The neutralizing detergent might be a predefined cleaner or a basic sprinkling of baking soda. Whatever is utilized, this is a crucial advance that will kill any battery acid that has gathered on a superficial level and forestall consumption of the battery and encompassing electrical circuits.
How much does it cost for battery maintenance?
Till now, you have learned the importance of battery maintenance and what steps are involved in battery maintenance. Another common concern that many people have is the battery maintenance cost. Here, we must mention that there are some maintenance-free batteries out there and they require little to no maintenance to function properly. So, if you’re worried about paying the expense of battery maintenance, then go for a maintenance-free battery.
No matter what’s the cost for battery maintenance if not properly maintained, then you have to pay more than you can expect. If not properly maintained, then you have to go for the battery replacement cost and it could be much higher than the battery maintenance cost.
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